News from the IOB

SYRIUS Project: Progress for Hydrogen in Steel Production

On Febru­ary 26 and 27, 2025, the kick-off mee­ting of the Hori­zon Euro­pe pro­ject SYRIUS (“SOEC Hydro­gen Inte­gra­ti­on and Cir­cu­lar Use in Steel­ma­king Pro­cess”) took place at the pro­ject part­ner Acciai Spe­cia­li Ter­ni Spa. The pro­ject is fun­ded by the Euro­pean Uni­on and brings tog­e­ther lea­ding rese­arch insti­tu­ti­ons and com­pa­nies to demons­tra­te inno­va­ti­ve hydro­gen tech­no­lo­gies in steel production.

The aim is to use hydro­gen tech­no­lo­gies to redu­ce CO₂ emis­si­ons and increase ener­gy effi­ci­en­cy at the same time.

SYRIUS will inte­gra­te a 4.2 MWel Solid Oxi­de Elec­tro­ly­sis Cell (SOEC) into an exis­ting elec­tric steel plant over the next 4.5 years with a fun­ding volu­me of 10 mil­li­on euros. The elec­tro­ly­zer will pro­du­ce 100 kg of green hydro­gen per hour to fire a rehea­ting fur­nace for steel slabs with 84 MW hea­ting capa­ci­ty and 280 t/h throughput.

An intel­li­gent ener­gy manage­ment sys­tem (EMS) con­trols the elec­tro­ly­zer, hydro­gen sto­rage and two solar power sys­tems. In addi­ti­on, was­te heat is used to gene­ra­te steam in order to use ener­gy more effi­ci­ent­ly and con­ser­ve resources.

It is expec­ted that this mea­su­re will redu­ce CO2 emis­si­ons from the steel hea­ting pro­cess by 5,600 tons per year over the cour­se of the pro­ject. SYRIUS is thus making a con­tri­bu­ti­on to the EU hydro­gen stra­tegy and to the imple­men­ta­ti­on of the cli­ma­te neu­tra­li­ty tar­gets of the Green Deal. The know­ledge gai­ned should pave the way for more sus­tainable steel pro­duc­tion and streng­then the com­pe­ti­ti­ve­ness of Euro­pean industry.

The con­sor­ti­um is coor­di­na­ted by EU CORE Con­sul­ting and con­sists of ele­ven part­ners from indus­try and rese­arch. The clo­se coope­ra­ti­on ensu­res that both eco­no­mic and tech­ni­cal aspects are taken into account to enable broad indus­tri­al application.

The IOB will assess the envi­ron­men­tal and social bene­fits as well as the degree of cir­cu­la­ri­ty of the new sys­tem in rela­ti­on to the instal­la­ti­on and ope­ra­ting cos­ts, which includes an eva­lua­ti­on of the pro­cess throug­hout the dura­ti­on of the pro­ject. We thank all tho­se invol­ved for their com­mit­ment and look for­ward to fur­ther collaboration.