H2Multifuel: Development of a Low-Emission Combustion Concept for Hydrogen in Multi-Fuel-Burners
Central Innovation Programme for medium-sized enterprises (ZIM), 1 June 2021 to 31 May 2023
Project description
The European climate protection targets, anchored in the European Green Deal, envision a drastic reduction in CO2 emissions in numerous sectors. In industry, this is equivalent to switching from fossil fuels for process heat generation, which currently accounts for a large share of total emissions, to carbon-free alternatives. Complete electrification of thermal processes is not feasible for every application, so that the use of alternative fuels, such as (green) hydrogen, is being intensively discussed.
The combustion properties of hydrogen differ significantly from those of fossil fuels. In particular, the flame speed, the adiabatic flame temperature and the ignition limits should be mentioned here, which differ from natural gas by several orders of magnitude in some cases. If hydrogen is to be used as the main fuel for industrial processes in the future, extensive adaptation of the burner technology used is required in order to prevent an increase in NOx emissions in addition to reducing CO2 emissions.
The future market demand for very low-pollution industrial burners that allow low CO2 and NOx emissions is obvious. This applies not only to single-fuel burners but also to multi-fuel burners. Especially in the field of multi-fuel burner technology, there are significant advantages for the conversion from fossil to renewable fuels. A defined admixture of hydrogen to reduce CO2 emissions from processes is possible at any time. At the same time, it is possible to use a secondary fuel in critical processes if hydrogen is not available. In the case of multi-fuel burners, it must also be considered that the heat release of the flame must not fundamentally change when switching from primary to secondary fuel in order not to influence process stability. In the case of hydrogen, a change in radiative heat transfer is to be expected, since the flue gas composition changes significantly. In addition, there is a risk that a change in flame formation will occur. This must be considered in the development of multi-fuel burners that are operated with hydrogen. Such burner technology is not currently commercially available.
The main objective of the research project is to develop a low-pollution combustion concept for hydrogen for integration into multi-fuel burner systems. The concept aims at a seamless integration of the burner technology for hydrogen into existing multi-fuel burner concepts. The successful implementation enables the flexible use of hydrogen as a fuel for process heat generation in many industrial applications. Thus, the potential for a substantial contribution to emission reduction in industry is created.
A novel combustion concept for hydrogen with an alternative fuel feed and primary measures to reduce NOx emissions is being developed. For this purpose, an optimization of the basic concept with regard to the heat release of the flame, the flame stability as well as the NOx emissions is to be carried out. Furthermore, the scaling of the concept for large burner capacities is to be investigated and a comparison with existing burner concepts for fossil fuels is to be carried out.
Project goals
- Seamless integration of the novel combustion concept for hydrogen for integration into existing multi-fuel burner concepts.
- Flexible use of hydrogen as a fuel to reduce CO2 emissions from industrial processes.
- Use of hydrogen as primary or secondary fuel even in critical applications requiring continuous process heat supply.
- No influence of the choice of fuel on the heat and process characteristics of the respective plant.
- Lowest NOx emissions when using hydrogen due to optimization of NOx mitigation measures to the new fuel.
- Minimization of thermal load on the burner due to optimized design for hydrogen combustion.
Project participants
Further information
Contact
Dr.-Ing. Linda Herbort (geb. Giesler)
+49 241 80–26060
Funding

The project is funded by the Central Innovation Programme for small and medium-sized enterprises by the Federal Ministry for Economic Affairs and Climate Action under the AiF-funding-code KK4123802CL0.